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Most recent response:
To the first post: Just below
the intake manifold is a box which separates oil from the vacuum stream
in the PCV system. This
box is called: "Oil Separator" by Volvo (strange as Volvo often uses strange
names for everything). If
this box is clogged then exess pressure can build up in your crankcase.
In
addition, oil will enter
the PCV system, Intake tubing, Intake manifold, and cylinders. An easy
way
to check if this box is
clogged is to pull off the intake and PCV tubing around your throttle body
and look for oil. Your throttle
position switch may also have oil in it. If there is oil there then
you know you have to clean
or replace this box and its tubing (Unfortunatly this requires removal
of
your intake manifold). If
there is no oil in the tubes, that does not mean the box is ok (the box
may
be so clogged that NO OIL
OR VACUUM is passing). I had the same problem with my 1993 850 GLT
Non-turbo, and replacing
this box solved it. It also gave me a chance to clean, port, and polish
my
intake manifold and head.
I hope this helps (even if it's just a little),
This one is for the books...
I have three problems with my 1995 850 T-5R, all of which may be related
/ maybe not, and if I wasn't
a masochistic engineer I would have sold this car by now... I bought the
car at 70,000 miles, everything
was clean as a whistle (I'm not saying it wasn't totally spit polished
for me on the lot)...
Since I've bought the car I've noticed little bits of oil, drops on the
top of the engine, I always assumed
that it was a leaking filler cap, so I replaced it. (I still have the random
drops).
Last time I changed the oil (75,000) I noticed what could be seepage from
the main seal. (That
combined with suspicious air conditioner has led me to buy a warranty from
warrantybynet...)
Today I was on a rather long drive (150 miles), and on a long strech of
highway I had the chance to let
her run wide open, after reading many other posts recently (you people
are a bad influence). First, she
maxed out at 134 MPH on a very flat stretch, not bouncing off of the rev
limiter, but stopped by drag
(There goes the dreams of 150+). Second I experienced a re-occuring problem.
On long trips I've got
this problem where after the engine/tranny heat up pretty well, I seem
to get this horrible shift between
third and fourth (51-53MPH). It's very clunky and seems to have to guess
between the gears. It actually
makes the car clunk, and buck and once made the check engine light come
on. The other symptom is at
rest, the car very harshly clunks into gear between reverse and drive.
The only codes left were misfires
in each of the cylinders.
Being paranoid of the tranny, I flushed the system four months ago, since
then I've been unsure of
whether I have the correct amount of fluid in there so I check obsessively.
It seems to be right on...
So today when it was acting up, I checked the tranny fluid at a rest stop.
It seemed fine as always, sitting
at the top of the hot line. BUT what I did notice is that I had a few small
drips of oil coming out and
running down my oil my dipstick tube. Nothing at all from the filler cap
with the new gasket. And at the
expense of a pair of dockers, there's more evidence of seepage at the rear
seal.
So here it is:
Are these connected? It would seem as if my oil pressure is too high. Causing
oil to come out both
orafaces. What could cause that besides the relief valve in the oil pump
(no flame trap in the turbo). Are
these problems related, or seperate, or should I just take it to a dealership
and play totally stupid? I'm
hoping that some of the brilliance of John O, or Dave, or anybody who knows
these cars better than me
can help. I have posted a few time now, and all of your help has been invaluable
in the past.
Thank you in advance,
and sorry for the length,
~Jonathan
High oil pressure would not cause oil to come out of your engine dipstick
tube, but high crankcase
pressure sure would cause that and also would force oil past the rear main
seal. Have the dealer check
engine for excessive blowby, plugged pvc system etc. When you checked the
engine was the dipstick
fully in the tube or had it blown out? Also have you checked the o'ring
in the dipstick handle for
damage?
I don't know about the 850's but in the S70's I believe the top speed is
electronically limited by cutting
off the fuel injection and when we did our "Italian tuneup" we still had
plenty of revs left on the clock at
132mph.
Sounds like you could be getting blow back as well as it could be a clogged
PVC system. I have also,
albiet rare, seen a bad oil filter cause similar problems. What is the
condition of the oil? Does it look or
smell funny? Any moisture in the oil or dipstick tube? What brand oil filter
do you have on? If it is not an
OEM volvo filter, loose it and put a Volvo filter on. When was the last
oil change and who did it?
Also, on my 94 854 Turbo I ran out of steam at ~130 mph as well. A week
later I found a leaky turbo
downpipe hose (1/2" hole from the inside out!). Replaced it and the car
goes much, much better now.
You may have a few loose hose clamps or leaky turbo duct work slowing you
down. Good luck.
Prospero
I agree with the high crankcase pressure comments, mental slip when I said oil pressure...
Bought the car at 69,674 independent dealership stamp said oil had been
changed at 70,000 mile
service (car had OEM Volvo filter and I don't know the oil type). At 74,500
I changed the oil to Mobil
1 10W30 with a volvo filter. I'll check for moisture in the dipstick, but
I'm not sure exactly what I'm
looking for. Condensation in the tube? Being an engineer in a lab I've
had the luxury of running chemical
analysis on my oil. I ran FTIR (Furrier transformation infrared spectroscopy)
Which won't tell me
specifics on degredation, but it will show contamination, and shifts from
the baseline (a drop of mobil 1
from the bottle). I ran the baseline and my oil this morning the both check
out identically.
So now I'm puzzled. I know there's no PCV valve (flame trap) to clean on
this car. What should I check
next...
~Jonathan
The problem you seem to be having can be so many things...But I guess to
start, when looking for
excess condensation in the oil you will see what appears to be fog in the
oil in mild cases. In extreme
cases the oil will look like coffee with cream and sugar, or even chocolate
milk. The oil will also have the
tendency to smell musty at times. This will all be visible when checking
the oil on the tip of the dipstick.
Condensation, appearing as milky stuff on the top of the dipstick and tube
is normal to an extent. If you
do not drive for 25 miles or so a day and allow the motor to run at operating
temperature for ~25 min or
so, you will probably see this. The condensate will also appear on the
bottom side of the oil filler cap. It
too will look like milk. If I had to put a specification on a quantity
of condensation, I would say no more
than a few grams between the dipstick tube and oil cap is normal. Since
you and I are running the same
oil, with the exception of me using 0-W30 vs. 10-W30, just as a benchmark
I go about 2000 miles
before my oil begins to get dark. At 1000 miles the oil looks like iced
tea, 2000 miles weak coffee.
How does yours look? BTW, I normally drive <5 miles a day, so condensation
does show on my
dipstick within a week or so. I hope I did not add to the confusion. Hope
all works out for you.
Prospero
Prospero, you're right, I have a tad amount of condensation. -Just like
you said at the top of the
dipstick, and under the oil filler cap. The oil itself does look pretty
good. 2400 miles on it and it's pretty
regular in color for that milage (not opaque, or burnt smelling, but definitely
not out of the bottle).
Not to write another book, I cleaned everything very well (dipstick, rear
main seal area, top of engine
area...), and then ran the hell out of the car. First some high speed driving
130 sustained for 4-5 minutes
after 30 minutes of highway driving. Then check for leaking oil blowing
out:
Rear main seal=none
Filler cap = none
Dipstick = the smallest trace...
Clean everything once again. Time for a Italian tune-up. High RPM's 4-6K
for 4-5 minutes straight.
Stop the car. Check again for oil
Rear Main Seal = Definite Seepage
Filler cap = none (possibly a small trace)
Dipstick = Major amounts of blow out. Dripplets everywhere spattering all
over that area of the engine.
So I definitely have a crankcase pressure issue. Now to determine root cause...
Anybody have any suggestions?
Thanks,
~Jonathan
> So I definitely have a crankcase presssure issue. Now to determine
> root cause...
> Anybody have any suggestions?
> Thanks,
> ~Jonathan
Is it possible the crankcase ventilation hose is clogged or pinched? Not
sure where it is though.
Since volvo turbos dont have a flame trap per se, the engine blowby and
crankcase pressure are vented
through a multi purpose valve that is in the iintake bellows. there is
a vacuum line to the valve that gets
kinked and porous from the gasses going through it and it often implodes.
the valve itself gets plugged
up from carbon deposits. try clearing the nipple on the valve. Rout it
out with a paper clip or something.
the other end of the vacuum line goes to the intake manifold near the thermostat
housing. this one also
decomposes. volvo has changed part numbers for this, so they probably kinow
they have a problem
--
Wayne
Thanks so much,
I'll go over that whole system tomorrow. I've been meaning to clean the
throttle body, I have the gasket,
so I'll start at one end and roto-rooter the entire system.
I'll post my results...
Thanks everybody,
~Jonathan
If anybody has any more suggestions please let me know...
1995 T-5R (A fun little turbo)....
I posted about 2 weeks ago about excess crankcase pressure which seems
to be
causing a rear main seal leak and small amounts of oil to come spewing
out my
dipstick. Even though its a turbo, some people on the board suggested I
clean
out my throttle body and everything associated with it. I've done this
today. The
throttle body was dirty, but all of the associated breather lines were
very clean,
and their elbows were all very pliable and intact. I put the whole thing
back
together. Degreased the entire engine, and then opened her up.
Same problem, I still have the problem. After 30 minutes of good hard driving,
there's oil falling down the dipstick tube and spattered on the fuel rail.
My rear
main seal also shows some seeping.
What can cause this. Somebody suggested water/condensation in my oil, but
I'm
not quite understanding that theory. Being that my car has 79,000 miles
I find it
hard to believe that my rings are too worn and causing blow-by, but is
this my
only option left?
Any help anybody could give would be greatly appreciated,
~Jonathan
Have you inspected all the vacuum hoses and other PCV related hoses? Take
a
good look at the vacuum hose from where it connects to the intake manifold
behind the PS pump at one end and where it exits near the turbo inlet (intake
air
hose by a lower sensor) at the other end. If that hose leaks, you'll build
too
much boost and that could contribute to your problems.
Wild-ass-guess, but here goes..
There should be some one-way valves in the crankcase ventilation tubing,
so it
will suck the vapors directly into the intake manifold when not under boost,
but
the valve closes when under boost and the vapors are redirected to the
turbo
intake side (still a little pressure-drop).
If the valve from the intake manifold is broken (blown or something), then
the
intake boost pressure will probably pressurize the crankcase..
Hope this helps..
Bye, arno.
--
S40T4M with TME ECU upgrade and exhaust, using 215/40R17 Toyo Proxes
T1-S tires on O.Z. F1-Cup wheels
I had the exact same problem on my 855T5A (72,000km then), and mine took
a
while to figure out.
Some time after an oil n filter change, i began noticing little pools of
oil
appeared under the car overnite, later i narrowed the occurence down to
it
"leaking" only after a hard drive. Much later, after a hard(er) drive on
the
highway i noticed engine oil all over the top of the engine. but on all
occassions i checked the oil level to make sure it was sufficient, and
it was.
after a while i began to suspect overfill, with the oil spurting out of
the dipstick
funnel. if i recall right, the dipstick was showing some half cm above
the max
mark. next service, i replaced the engine oil and ENSURED the mechanic
filled only to the halfway mark. (them mechanics seem to always think the
oil
level will go down a lot once the engine's started and they "compensate"
by
overfilling) no more problem ever since.
hopefully this is the cause of your oil leak cos the solution would be
so simple.
rgds
jeff
95 855T5A, SAM chip, IPD swaybars, full S/sprint exos, Bilsteins
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